The Green Building System

The Plastbau 5 Wall is produced by our H200 machinery line. It’s composed of two EPS panels spaced from each other by built-in reinforcing bars. It’s our most advanced technological solution of insulated stay-in-place Formwork for external and internal bearing walls. It allows the quick and safe realization of anti-seismic and high energy-saving buildings.

From 90 to 400 cm

The height of the panels, according to the project, can differ inside from the outside.

From 5 to 30 cm

The thickness of the EPS panel varies according to the needs of insulation.

The width of the panels is standard, 120 cm, while the height can change depending on the project, with the possibility of changing the internal height from the external one. The weight of the panels is such as to be moved by hand, 22 kg for a panel H 300 x 120 cm, two people are enough to move it without additional space for lifting machines. The panels are laid side by side to produce a rigid structure ready to receive the concrete casting.


Depending on the project, panels can have different thicknesses, to ensure a greater level of thermal insulation. The internal panel is generally 5 cm thick, whereas the outer one can change from 5 to 30 cm. The Plastbau 5 is a complete building system, designed to facilitate installation and the entire construction phase, reducing construction times by 40% compared to traditional systems. It is the perfect products to build affordable houses, villas or taller buildings, with high quality material, insulated and energy savings.

Our H200 machine can produce up to 50 square meters of Plastbau 5 wall per hour. The plant is divided into the part of iron processing, that is the preparation of the metal ladders which would be put inside the two panels and form the structural base for the concrete casting. The iron reinforcement is welded into the EPS and in the final phase, the plastic caps are positioned and screwed, creating the finished panel.

It appears to be extremely efficient for the construction of zero energy buildings as indicated by PASSIVE HOUSE or MINERGIE HOUSE, as prescribed by Directive 2010/31 / EC which provides that by 31 December 2020 all new buildings must be “Almost zero energy”.


The PLASTBAU 5 System, taking advantage of the EPS insulating coeficient, allow you to build zero energy buildings which can perfectly adapts to all climate.


Saving on construction time, on construction tools and product costs, you can decrease construction costs up to 30%.


Thanks to the fast and simple laying of formwork panels and concrete casting, the PLASTBAU 5 Wall system allows you to reduce constructions time up to 40%.


Thanks to the built-in reinforcments iron bars, the PLASTBAU 5 Wall can guarantee the maximum seismic resistence, with certification to level 1 seismic zone.


Both with extreme heat or cold, the PLASTBAU 5 Wall garantees maximum insulation, allowing a total savings on energy costs.