H-Series is our most complex and complete production line. With its characteristics to integrate steel elements into the EPS it can be used to produce every PLASTBAU® building products, creating those manufactured with a continuous-discontinuous process.

H-200

Plastbau® H-200 is our universal moulding machine, able to be adapted for the production of several Plastbau building products. The machine can be equipped with interchangeable moulds, allowing the production of:

  • Continuous EPS panels
  • Solid or hollow
  • Any shape included in the section 1200×300 mm
  • reinforced with up to 4 metal inserts.

 

 

One of the strong points of the H-200 is its adaptability, with short time and work can be set to produce  different type of products as roof, floor and structural element just by changing the mould.
In the sinterization chamber the H-200 can mould iron, metal inserts or a wire mesh into the EPS, creating any sort of products listed below:

Moulding phase

The mould has a double chamber, the first one is the sinterization chamber, where a section of building element (2 m long) is moulded. The second one is the curing chamber, where the moulded section that will rest is introduced, waiting for the following moulding cycle.

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WALL PANELS

The H200 is the main part of the Plastbau-3 Wall line which give you the possibility to mould the PB-3 wall with different thickness (5 – 25cm) depending to your requested insulation level.

This is our top technology, with the Plastbau-5 line you can adapt your production plant to produce also Plastbau-3 Wall and Plastbau-5 Floors

FLOOR PANELS

The H200 can be setted in line for the production of the Plastbau Metal Floor, our lightest and most adaptive floor.

The great adaptability of the H200 allows you to set our machine to produce the floor you desire, with different shape, lenght, thickness and width.

STRUCTURAL ELEMENT

The Structural Element is our most versatile product. It’s adaptability to every kind of construction increase its fields of application to concrete- and/or dry-buildings.

Very usefull for industrial building, our roof element is a roof-molded element on which a pressed sheet of the same shape is applied.

Metal inserts

The production process is fully automatic. Up to 4 metal coils can be loaded on reels, those metal inserts are perforated to allow perfect integration with the EPS during the synterization process.
The metal strips are also driven through a roll-forming machine, to be profiled in C-shape studs, that are inserted in continuous into the mould.

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Continuous moulding by steps

The moulded element comes out of the mould in steps of 2 m, perfectly fused one to the other.
In the end, a cutting machine will automatically move to the position needed for the production of the panel at the pre-set length.

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H-200 Metal Floor

The Plastbau® H-200 Metal Floor uses the same technology of Synthetization of the normal H-200 but is created to develop the Plastbau® Metal Floor in one single step, with the possibility of varying thicknesses, dimensions, shapes of the metal profiles and application of the wire mesh which is incorporated into the EPS. Based on the architectural project, you can set the H-200 Metal Floor to create the manufacture you need.

The production process incorporates a “C”- or “Z”-shape metallic insert and a wire mesh into the EPS. The first one is used to increase strength and solidity while the second is to increase the plaster’s grip.

The whole line is 45 m long (storage space included) and 5 m in width and has an average production of 50 m2/h of Metal Floor.